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High-durability fluoropolymer coating Product List

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The lifespan of the extrusion molding die has increased sixfold! High durability fluororesin coating.

Durability lifespan: 2 weeks → 3 months. Super strong adhesion even for small diameter inner diameters! Reduces frequent disassembly cleaning and parts replacement due to fluorine wear, significantly lowering running costs!

In the manufacturing process of packings and other products using a resin extrusion molding machine, fluororesin coating is essential to prevent resin adhesion to the die (mold), which is the core component, and to ensure smooth extrusion. ■ Issues with Conventional Specifications The wear load from molten resin is extremely high, and conventional fluororesin coatings have the problem of peeling off in just two weeks. This is particularly problematic in narrow inner diameters of Φ10mm or less, where blast treatment is difficult to apply uniformly, leading to early peeling. ■ Unique Technology "Thermo Pro Release" - Strong Adhesion Our original fluororesin coating "Thermo Pro Release" not only provides a physical anchor effect to the substrate but also employs a special formulation that enhances adhesion to the base material (metal). Even in narrow inner diameter surfaces where blast treatment may be insufficient, it boasts more than three times the adhesion strength of conventional fluororesin coatings. - Wear Resistance With an optimal formulation of wear-resistant binders, it is resistant to wear even in high-temperature and high-pressure sliding environments, maintaining initial release and lubrication performance for an extended period. The lifespan of the die, which was two weeks, has been extended to approximately three months, achieving about six times the duration and enabling planned line operations.

  • Surface treatment contract service
  • High-durability fluoropolymer coating

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The lifespan of hot rivet jigs increased by up to 20 times! High-durability fluororesin coating.

Durability increased by 5 to 20 times! Reduces resin stringing and adhesion, improving yield! Exceptional release properties and overwhelming wear resistance drastically reduce maintenance costs.

In the "thermal staking process" for the manufacturing of precision optical devices and resin components, issues such as appearance defects caused by resin stringing and resin debris sticking to jigs, as well as frequent jig replacements and downtime due to early wear of conventional release coatings, have become significant challenges. ■ High-Durability Fluoropolymer Coating "Thermo Pro Release" This surface treatment solution combines excellent release properties and heat resistance with robust film characteristics that withstand harsh thermal cycles and physical loads. Compared to conventional fluoropolymer coatings, it dramatically enhances adhesion to the substrate and wear resistance, maintaining release performance for extended periods even at high temperatures. ■ Implementation Effects - Overwhelming Longevity Durability has significantly improved by 5 to 20 times compared to conventional coatings from other manufacturers. - Operational Performance Jigs that had a limit of 300 shots can now operate non-stop for 4,000 shots, and jigs with a limit of 2,000 shots can now reach up to 20,000 shots. - Cost Reduction By reducing the frequency of jig replacements and the costs of re-coating and spare management, total maintenance costs are significantly cut.

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  • Surface treatment contract service
  • High-durability fluoropolymer coating

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Heat rivet thread pulling and resin debris prevention! High durability fluorine resin coating.

"Improve yield reduction" Shut out the adhesion of molten resin with excellent non-stick properties! Prevent appearance defects in lenses and achieve stable continuous production.

In the "thermal crimping" process, which does not use adhesives for fixing lenses to resin tubes, the manufacturing site suffers from appearance defects and reduced yield due to "stringing of molten resin" and "adhesion of resin debris to jigs." When resin adheres and accumulates on the surface of the jig due to heating and pressurization during crimping, the detached resin debris can stick to the product, causing critical quality issues. Even release coatings designed to prevent these problems become meaningless if they wear out or degrade prematurely due to high-temperature and high-load thermal cycles. Our high-durability fluoropolymer coating "Thermo Pro Release" is a surface treatment solution that achieves the highest level of "non-stick (release)" and "wear resistance" against molten resin. ■ Benefits in terms of quality - Thorough prevention of stringing and adhesion Excellent slip and release properties ensure smooth separation of the jig after thermal crimping. - Dramatic improvement in yield Prevents the accumulation of resin debris, significantly reducing appearance defects in products. - Long-lasting performance The coating is resistant to wear even in high-load environments, maintaining its high release performance over an extended period.

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  • Surface treatment contract service
  • High-durability fluoropolymer coating

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Verification with proprietary evaluation testing machine: High durability fluororesin coating for heat staking.

Trace verification of the actual process: Optimize membrane design according to resin type and temperature conditions! Solve thermal welding issues through preliminary verification with evaluation testing machines and test processing.

Have you faced the challenges of 'trying various surface treatments in the process improvement of heat staking and heat welding, but the coating peels off quickly under high temperature and high load' and 'not being able to find a surface treatment compatible with the resin of the counterpart material'? The causes of failure in surface treatments for heating jigs lie in the lack of coating design tailored to the specific thermal cycles, load conditions, and the resin used in the process. Our high-durability fluoropolymer coating, 'Thermo Pro Release,' is a heat process specialized solution that leverages our proprietary formulation technology for flexible coating customization and robust wear resistance. [Key Features] We possess our unique 'Release Performance Evaluation Testing Machine' designed for heat staking and heat welding. This allows for pre-validation that traces actual conditions in the field (temperature, applied load, contact time, etc.), enabling highly reliable specification selection. [Strengths of Our Proposal] ■ Proprietary Formulation According to Resin Setting the optimal release and hardness balance for the work material (counterpart material). ■ Pre-validation System Testing before implementation is possible with our unique evaluation testing machine. ■ Dramatic Longevity By enhancing adhesion strength, we achieve durability 5 to 20 times greater compared to conventional fluoropolymer coatings.

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  • Surface treatment contract service
  • High-durability fluoropolymer coating

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